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Hydraulic Cable Cutters: for Cables 30–120 mm in Diameter

Hydraulic Cable Cutters: for Cables 30–120 mm in Diameter

Hydraulic Cable Cutters

A detailed buying guide: how to choose a hydraulic cable cutter.

This section covers manual hydraulic cable cutters: handheld models with a built-in pump and a cutting diameter of 30–85 mm, and separate cutting heads that cut cables up to 105–120 mm in diameter using a foot or hand pump. They are designed for cutting copper and aluminium power cables and self-supporting insulated wires, and certain models also cut armoured cables, steel wire rope and rebar. Hydraulics deliver 5–12 t from a small hand effort and a clean cut without crushing, which matters for subsequent crimping. For the working principle, see what hydraulic tools are and how they work.

What to consider when choosing a hydraulic cable cutter

Type and design

Handheld cutters with a built-in pump suit on-site and overhead work, while separate heads driven by a foot pump or a 700 bar pump are chosen for large diameters and heavy cables. Check whether the head is open, so the cable can be inserted from the side, and whether it rotates 360°. See how to choose a hydraulic pump and power source.

Cutting diameter and force

Choose a cutter by the outer cable diameter with a 10–15 % margin: 40–50 mm is usually enough for distribution networks, 85–120 mm for power cables. Handheld models deliver 5–12 t, and a large cutting diameter does not always mean the ability to cut hard materials. Read how to choose hydraulic tool load capacity and working force.

Blades and materials cut

Blades for copper and aluminium cables are not designed for steel, while armoured cables, ACSR conductors and wire rope require special hardened blades. Check whether the blades are replaceable and what they are made of. See how to choose electrical cable, conduit, trunking and connectors.

Pump and cutting speed

A two-speed pump quickly brings the blade up to the cable and then switches to power mode, reducing the number of handle strokes. A pressure-limiting and rapid blade-return valve protects the tool, and for large workloads consider cordless models. Read how to choose hydraulic hoses, couplers, valves and pressure gauges and how to choose a cordless press and cable cutting tool.

Weight and related tools

Manual hydraulic cable cutters weigh 3–10 kg, and a sturdy case makes them easy to carry from site to site. After cutting, a lug is usually crimped onto the cable, so a cutter is often chosen together with a hydraulic crimper. See how to choose hydraulic cutters, crimpers and punching tools.

Safe operation

Manual hydraulic cable cutters are not insulated, so cut only de-energised, verified and earthed cables. Secure the cable so the ends do not spring back after cutting, and wear safety glasses and gloves. Read how to use hydraulic tools safely.

Spare blades and parts

Blades wear, especially when cutting aluminium and armoured cables, so the availability of spare blades matters. Also check for a seal repair kit and return springs. See how to choose spare parts for pneumatic and hydraulic tools.

Oil and maintenance

Check the oil level regularly, top up with the hydraulic oil specified by the manufacturer and clean the blades after work. Loss of force or oil leaks are a sign that the seals need replacing. See how to store and maintain hydraulic tools.

At ToolsArmenia you can compare hydraulic cable cutters by cutting diameter, force, head type, materials cut and weight and choose the right model for your cables.

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