Metal Cut-Off and Band Saws: Cold-Cut Saws

An abrasive cut-off saw is affordable and fast but throws sparks and heats the cut, a cold-cut saw gives a clean cut without sparks, and a band saw suits large sections and batch cutting. On metal cutting discs: how to choose a metal cutting disc.

A standard cut-off saw uses a 355 mm disc with a 25.4 mm bore, whose rated speed must never be exceeded. Read how to choose the correct disc diameter and how to read disc markings.

Quick-release vises hold the workpiece firmly, while swivelling vises or bases allow 45° cuts. Check the maximum round and square cutting capacity. On vises: how to choose clamps, vises and holding tools.

355 mm cut-off saws are rated at roughly 2000–2600 W and run on 220 V, while industrial band saws and cold-cut saws may require 380 V. See how to choose tool power (W) and volt (V).

Abrasive cutting throws sparks several metres, so remove flammable materials and keep a fire extinguisher at hand. Read essential fire safety rules and how to choose fire safety equipment.

A disc guard, no-volt release and a brake reduce the risk of injury. See what is anti-restart and what is an electronic brake.

Clamp the workpiece in the vise, never force the disc, let the cut piece cool and wear safety glasses or a face shield and hearing protection. Read how to work safely with stationary machines, how to choose safety glasses and how to choose hearing protection.